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The reactor

Precise process control for the chemical and pharmaceutical industries

Our stainless steel reactors offer optimal conditions for chemical and pharmaceutical processes. With precise temperature control, flexible agitators, and GMP-compliant design – for reproducible and safe reaction processes.

Edelstahl-Reaktoren für chemische Prozesse

Product features

Optimized for complex chemical and pharmaceutical processes with the highest quality requirements.

Precise temperature control

Precise temperature control through heating/cooling jackets and integrated measuring and control technology.

Pressure resistant

Certified pressure vessels according to AD 2000 / PED for operating pressures up to 25 bar.

GMP-konform

Pharmaceutical-compliant design according to GMP guidelines for validatable production processes.

Flexible Rührwerke

Various types of agitators (anchor, propeller, disc agitator) for optimal mixing.

Technical Data

Example: Pharmaceutical process reactor

Stirred reactor for chemical synthesis in pharmaceutical production

Designation

Pharmaceutical process reactor according to PED 2014/68/EU Cat. 3/Module B+D, ATEX RL 2014/34/EU and MRL 2006/42/EU, GMP compliant.

Our reactors are manufactured according to your individual process requirements. The following example shows a typical configuration for pharmaceutical syntheses.

Equipment

Top surface as a dome cover with connections
Underside as dished head
Full jacket heating/cooling with half-coils
Anchor mixer with Teflon scrapers
Variable speed gearbox 10-200 rpm
Temperature measurement Pt100 (product + sheath)
Pressure measurement 0-10 bar
pH and O₂ measurement technology
Metaglas sight glass with LED lighting
Burst disc / safety valve
Dosing connections DN 25
CIP-compatible sampling
Rotating CIP cleaning ball
Condenser DN 100
Distillation bridge
ATEX version Zone 1
Process control system connection
Pharmazeutischer Prozessreaktor
Application Area
Industry: Pharmacy, Chemistry, Biotechnology
Products: API-Synthese, Fermentation, Polymerisation
Sizes10 l – 10,000 l
Operating Data
Product Space: p = -1 / +10 bar, t = -20 / +180 °C
Double Jacket: p = -1 / +6 bar, t = -20 / +200 °C
MaterialProduct-contacting parts 1.4404/1.4539, Delta Ferrite <1%, with APZ 3.1 AD 2000, Ra <0.8µm, electropolished

IoT capability with IRIS

Our innovative IoT solution IRIS makes your reactors highly efficient through remote monitoring and control. This also works with your existing vessels.

Learn more about IRIS
FAQ

Frequently Asked Questions

Answers to frequently asked questions about our reactors

Wir bieten verschiedene Rührwerke: Ankerrührer für viskose Medien, Propellerrührer für niedrigviskose Flüssigkeiten, Scheibenrührer für Hochgeschwindigkeits-Dispergierung, Magnetrührwerke für sterile Anwendungen. Die Auswahl richtet sich nach Viskosität, Durchmischungsanforderung und Prozessbedingungen.
Ja, wir fertigen Reaktoren in ATEX-Ausführung nach RL 2014/34/EU für den Einsatz in explosionsgefährdeten Bereichen. Dies umfasst ATEX-zertifizierte Rührwerke, Antriebe und elektrotechnische Komponenten.
Standard-Reaktoren werden für Betriebsdrücke von -1 bar (Vakuum) bis +10 bar ausgelegt. Auf Anfrage fertigen wir auch Hochdruck-Reaktoren für Drücke bis 25 bar und höher. Alle Druckbehälter werden nach AD 2000 bzw. PED zertifiziert.
Ja, wir statten Reaktoren mit verschiedenen Probenahme-Systemen aus: Manuelle CIP-fähige Probenahmeventile, automatische Probenahmesysteme oder sterile Probenahme für pharmazeutische Anwendungen. Die Probenahme kann während des laufenden Prozesses erfolgen.

Do you need a reactor?

Let's discuss your requirements. We'd be happy to advise you and create a customized offer.

We usually respond within 24 hours.